JIG and Fixture Gauge Design

Welding fixture designing for complete Body shell (Side body, under body, Enclosures etc.)
Designing of prototype and series production welding fixtures.
Side body framing station.
Checking and Setting fixtures.
Hemming fixtures.
3D Concept designing, 2D drafting, detailing and Bill of material generating.
Simple equipment for pure assembly purposes and equipment for process confirmation.
Shuttle system and conveyors.

Tack welding and seam welding fixtures
seam welding templates, Ring & cover welding fixture, length setting blocks, Swage Dies for drive axle assemblies.
Flange hole position checking gauge, Carrier hole position checking gauge, Setting Masters, Concentricity checking gauge, Inward inspection gauges.
Conveyor system and lifting solution
Design of heavy material handling hoist like lever hook, stress hook, J hook, Thread hook , Scissors hook.
Jigs & fixtures designing and developing of critical components in manufacturing of brake drum, discs, manifolds, steering knuckles , transmission lines
We are providing Chucking and turning solution in all critical and precision components
Testing fixture: Leak test, burst test, strength analysis solution.
We are providing all type of inspection gauging solution

Design of large structures as per standards and codes like ASME
Detailed development of structural design from concepts
Design of joints/fabrication process and manufacturing engineering support
Preparation of intermediate BOM for procurement
Design of jigs/fixture and special working holding devices for large fabrication
Generation of General Arrangement (GA), fabrication, manufacturing drawings and BOM
Validation of large structures as per standard code calculations
Analysis of large structures for Wind, Snow and Seismic loading conditions
Large Fluid Structural analysis
Weight reduction and optimization for structures
Weld joint analysis
Modal, Fatigue and Durability analysis
Failure mode analysis and what-if scenarios
Static, buckling, non-linear, dynamic, impact, explosive, thermal and other applicable analysis